Relevant Industries: Strength & Mining
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Velocity: 750-1500rpm
Output Velocity: 14-280rpm
Merchandise title: WP collection gearbox
Solution Keywords: WP worm gearbox
Software: Transmission gear
Shade: Buyer Necessity
Content: Forged Iron
Mounting Position: Horizontal (foot Mounted)
Warranty: 1 12 months
Packaging Specifics: Wooden Package/Carton Box
WP collection worm equipment reducer
WP reducer, divided into regular WPS series, regular WPD sequence, normal WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm equipment and worm reducer is created on the basis of WD reducer, the worm is created of 45 # substantial quality metal right after warmth therapy processing and producing, worm equipment with tin bronze solid, use-resisting performance is excellent, specifically on the bearing potential is more obvious, worm equipment and worm reducer is mainly used in plastics, metallurgy, beverage, mining, lifting transportation, chemical reduction push building and other mechanical equipment.
Advantages1.Smooth transmission, vibration, impact and sound are tiny, pace reduction ratio, wide versatility, can be utilized with a variety of mechanical equipment.2.Can be a solitary level of transmission to acquire a more substantial transmission ratio, compact composition, most types of reducer has a great self-locking, braking specifications of mechanical equipment can conserve the braking device3.worm tooth tooth meshing friction decline is massive, so the transmission performance is reduce than the equipment, straightforward to warmth and large temperature.4.Greater needs for lubrication and cooling.5.Excellent mutual compatibility, worm equipment and worm are created in accordance to countrywide specifications, bearings, oil seals and other common areas.6.The box physique kind contains fundamental variety (the box physique is vertical or horizontal variety with foot board) and universal kind (the box physique is cuboid, with mounted screw holes on a number of sides, without having foot board or yet another foot board, and many others.).7. There are 2 link modes of input shaft: standard variety (one enter shaft and double input shaft) and motor flange.8. The situation course of the output and input axes is beneath and over the enter axes Output shaft up and down Enter axis up and down.9. Two or 3 reducer sets can be employed to kind a multistage reducer to receive a optimum transmission ratio.
More possibilities for worm equipment reducersOne velocity reducerRatio1/ten-1/sixty Common velocity reducerRatio1/ten-1/60
Double velocity reducerRatio1/one hundred-1/3600
Main items of the organization:
|NMRV worm gearbox
|Cycloidal velocity reducer
|R/S/K/F equipment motor
|JZQ comfortable tooth gearbox
|Hard tooth gearbox
|WP collection worm gearbox
|AC induction motor
|Electrical drum pulley
Our Firm HangZhou Yin Xin Electromechanical Gear Provide StationWe take care of the items of electrical power transmission, our traces mainly protect collection merchandise in velocity reducers, gearboxes , associated electricial motors and other power transmission accessories. Based on the adaptable capabilities, our goods can be used in many fields: machines of squander drinking water treatment method, dredgers, chemical industry, cranes, metal functioning mills, conveyors, paper market, cement industry, cableways and so on.With the superb good quality and realistic price tag , our items get pleasure from a excellent status from buyers and the friends all over the globe.
Additionally, the R&D investment are every year rising for the objective of greater conference the new demands of our buyers and adapting the new inclination of the business.Depending on the concepts of honestly functioning and mutual advantage, We sincerely search forward to cooperating with you.
Company targets:Our goal is to make consumers expertise the ideal items with the ideal services.To get five-star praise ★★★★★ Application spot Massive gear reducer employed in metal operates
Planetary reducer is utilised in mining business
Reducer and electric powered roller are utilised together
Equipment reducer for mixing gear
Cycloidal reducer for mixing products
Cycloidal reducer is used in chemical response kettle
Reducer industry application:Reducer merchandise are extensively utilized in metallurgical mines, oil, electrical power, chemical rubber, building, creating components machinery, railway automobile, port delivery, textile printing and dyeing, meals packaging, tobacco, pharmaceutical, environmental protection, paper generating, printing, lifting transport, logistics, loading and unloading, animal husbandry, fishery, forestry machinery, light sector, leather-based, casting, welding, refrigeration and other basic products and phase, recreation consoles, cableway, 3-dimensional garage and other non-regular tools.
Packing&Transportion Attributes of transportation and packaging
● Short shipping and delivery interval,to make certain timely shipping and delivery.● Tight packing,to make certain the merchandise are not damaged for the duration of transportation.● Various modes of transportation,to make sure secure and timely transportation.● Follow up the entire approach of buy,to ensure solution supply to buyers.● Long shelf life, to make certain consumer knowledge.
|Manner of transportation
|About a 7 days
|Brief guide time,Door-to-door Delivery
|High Specific Expense
|About a week
|Quick direct time
|Higher Categorical Cost,Consumer pick-up
|Prolonged transport time
|Afflicted by geography
FAQQ1: Are you a buying and selling firm or a producer ?A: We are a maker in ZheJiang Province, China. Our organization owns the capacity of producing, processing, designing and R&D. We welcome your visit.Q2: How we decide on models and technical specs?A: In accordance to the certain specifics of the calls for from the portion of enquiry, we will recommend the products’ versions on synthesizing the variables of field of goods usage, electrical power, torque arm and ratio…Q3: How is your price tag? Can you offer you any price reduction?A: Our costs are always aggressive. If the consumer can location a large order, we certainly will let discount.This autumn: How lengthy ought to I wait around for the comments soon after I ship the enquiry?A: We will reply the enquiries with no any delay, 12 hrs at most.Q5: What is your item warranty time period?A: We have the certifications of ISO99001,CE, Q6: What industries are your gearboxes getting utilised?A: Our gearboxes are broadly utilized to metallurgical equipment, mining gear, automation gear, meals equipment, packaging tools, tobacco products and so on.
Advantages and disadvantages of worm gear reducer
If you are looking for a worm gear reducer, you have come to the right place. This article will cover the pros and cons of worm gear reducers and discuss the different types available. You will learn about multi-head worm gear reducers, hollow shaft worm gear reducers as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer
Hollow shaft worm gear reducers are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducers depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducers are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducers are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducers, there are also helical gear reducers. These reducers can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer is that it is more efficient than a single-stage gear reducer. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducers are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer
The multi-head worm gear reducer is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducers have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducers are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer can provide the same output as a 1/2 hp motor driving a worm reducer. A study by Nissei compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducers run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer
R series worm gear reducers have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear Reducer
AGKNX Electric worm gear reducers are available with NEMA C-face mounting flanges for a variety of motors. These reducers feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducers are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducers are one of the most cost-effective and compact gears. These reducers increase output torque while reducing input speed. AGKNX Electric’s worm gear reducers are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducers have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.